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Workplace Transport and Pedestrian Safety in Ports & Terminals

ZoneSafe improves health and safety in ports by reducing collision-risk.

Health and Safety in Ports and Terminals – The Dangers

In the constant motion of UK ports and terminals, forklifts and other vehicles are integral, facilitating over 6 million vehicle movements and 500 million tons of freight annually. Despite robust traffic risk management efforts, the nature of operations means pedestrians and vehicles frequently interact, presenting a persistent and unavoidable risk.

Visibility is often obstructed by heavy loads and obstacles, directly impacting driver awareness. This creates dangerous blind spots, significantly increasing risk of collision, which lead to fatal and severe injuries.

The consequences are clear in national data:

  • Within the Transportation and Storage sector, being struck by a moving vehicle remains the primary cause of fatal injuries, responsible for 32% of deaths in this industry.

Given these challenges and statistics, it’s critical to implement robust and proactive measures to ensure health and safety in ports.

Our ZoneSafe pedestrian detection system significantly reduce collision risks between pedestrian workers and vehicles like forklifts and HGVs.

We’re proud to protect workers in the Ports and Terminal sectors, delivering tried-and-tested proximity warning systems that promotes a ‘Zero-harm’ culture. Find out what our customers in our case study videos.

*These provisional figures will be finalised in July 2025. This allows HSE to account for any necessary adjustments or late reports that may come in.

Sector Statistics up to 2023/2024*

 %

Workers Who Incurred Non Fatal Injuries

 x

Higher Fatality Rate Than Average Across Industries

 %

Deaths Caused by Collision With Moving Vehicle

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Manoeuvring Blind Spots Safely With 360° Detection

Keeping your workforce safe on busy worksites operating heavy plant machinery is no easy task. Vehicle blind spots, concealed entrances, blind corners, obstructions and unexpected behaviours all increase the risk of a pedestrian being hit by a moving vehicle.

Unlike other solutions available on the market, such as an AI camera system, Zonesafe’s pedestrian detection system does not rely on line of sight, and it will detect pedestrian workers (even when they can’t be seen!) from behind walls, racking, and pallets, thanks to its clever use of RFID technology.

ZoneSafe proximity warning systems work by fitting an antenna to the vehicle. This creates a 360-degree detection zone around the vehicle, helping to eliminate vehicle blind spots. Pedestrian workers wear a ZoneSafe tag, which the antenna detects every time the pedestrian (and tag) enters the detection zone. Once detected, the in-cab control unit warns the driver via an audible and visual alarm, and the tag worn by the pedestrian vibrates, alerting the pedestrian to the danger of the approaching vehicle.

Multi-Fleet
Vehicle Applications for
Health and Safety in Ports and Terminals

Reach Stackers

Reach stackers are utilised in port areas to manoeuvre large containers, which can obstruct the driver's view and increase the risk of collisions.

Forklifts

Forklifts have many different blind spots thanks to the loads they carry, distorted view from the cab and shape of the vehicle. These significantly increase the risk of collisions.

Health and Safety in Ports
Risks from Workplace Transport

It’s essential to segregate moving vehicles and pedestrian workers on your worksite. There are many different areas and situations on a manufacturing site where this isn’t always possible, such as any area where a vehicle reverses. Vehicle blind spots and site layout all increase the risk of accidents.

ZoneSafe systems work in any port or terminal environment, including:

  • Loading and Unloading Zones
  • Internal roadways and walkways
  • Dockside and Quayside
  • Container Storage Areas
hand holding tag infront of forklift and people in warehouse


Other Solutions for Health and Safety in Ports

See all Proximity Warning Solutions

Activated Signage

Implementing ZoneSafe's vehicle-activated signage provides a practical solution to enhance onsite safety. Signs only flash when the vehicle is present, warning both site users and visitors located in the area to any approaching vehicles.

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Pedestrian Access Control

Restricting site access to only your employees or anyone given a ZoneSafe tag reduces the risk of accidents. Only ZoneSafe tags open gates or barriers to a restricted area meaning they'll be detected and warned should they get too close to a moving vehicle.

Vehicle-to-Vehicle Detection

Reduce the risk of accidents between moving vehicles with ZoneSafe vehicle detection anti-collision system. Fitting any type of vehicle, the system provides two configurable warning zones, an outer pre-warning (or early warning) zone and inner (close proximity) warning zone.

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Data Management

My.ZoneSafe, is our cloud-based insight and data management platform, which records and displays event data (such as near miss occurrences) to inform Health and Safety managers of potential hazards and collision hotspots.

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“ZoneSafe’s proximity warning system has been invaluable in enhancing safety in our warehouse, particularly at exits where visibility is impaired due to food hygiene partitions. After a near-miss between a forklift and a staff member, we realized the need for a robust safety solution. The alert system has significantly reduced collision risks and increased awareness among our team.”

Improve Health and Safety in Ports & Terminals.
Find out what other sites say about ZoneSafe systems

SAAM Ports – Protect Personnel

SAAM offers cargo support services in Chile and South America, employing over 7000 people with an active presence in over 10 countries.

Read full case study

APM Terminals – Callao, Peru.

With the growth of global trade, Callao port and terminal operators are handling an increasing volume of cargo and shipping containers.

Read full case study

Discuss Health and Safety in Ports

Other Projects We’ve Delivered

Virginia Hayward,
Warehousing & Logistics

Virginia Hayward has reported a dramatic reduction in the number of near misses and accidents since the implementation of ZoneSafe.

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Gray Forklift Services,
Forklift Truck Supplier

Gray Forklift Services Ltd selected ZoneSafe to manage their fleet of trucks and health and safety needs.

Learn more

Liberty Steel,
Steel Manufacturer

Liberty Steel implemented a safety and asset protection system designed to stop cranes from colliding.

See how ZoneSafe can provide a solution for you   Get in touch