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Proximity Warning Systems for the Paper Manufacturing Industry

Reduce the risk of paper manufacturing accidents with proximity detection. 

The paper manufacturing industry plays a crucial role in producing essential products such as paper, cardboard, and tissue on a global scale. However, this industry poses significant safety risks to its workers due to the handling of heavy, bulky loads and limited visibility.

In the 2022/23 period, the UK manufacturing sector, which includes paper manufacturing, reported 46,000 non-fatal injuries. (GOV.UK) Although this figure encompasses the broader manufacturing industry, the specific risks within paper manufacturing contribute significantly to this number. Furthermore, the sector recorded 15 fatalities (HSE) during the same period, slightly below the five-year average, but still indicative of the serious dangers involved. These fatalities often result from machinery accidents, where workers are caught in or struck by equipment.

Enhancing Safety in the Paper Industry

ZoneSafe systems are designed to protect both workers and vehicles from the risk of collision, particularly in environments where visibility is often limited, and the movement of heavy loads can obstruct views.

Proximity Warning Systems: These systems use RFID technology to create a protective zone around vehicles and equipment. When a person or another vehicle enters this zone, an alert is triggered, giving operators time to react and prevent potential accidents.

 %

30% of all injuries in this industry involve contact with heavy machinery.

 

The fatality rate is around 3.2 per 100,000 workers.

 

The injury rate in in the paper industry is 4 per 100 full-time workers.

paper factory

Suitable for a Range of Paper Manufacturing Vehicles

ZoneSafe Proximity Warning Systems are compatible with a range of manufacturing vehicles, such as:

  • Forklifts
  • Boom Lifts
  • Warehouse Trucks
  • Front-End Tractors
  • Scissor Lifts
  • Tow Tractors
Book a FREE Paper Factory Safety Consultation

Benefits of Using Proximity Warning Systems in the Paper Manufacturing Industry

Fewer workplace accidents lead to savings on medical expenses, compensation claims, and repairs to expensive equipment.

Helps paper mills meet stringent health and safety regulations, avoiding potential fines and improving compliance.

Reduces downtime caused by accidents and disruptions, ensuring smoother operations in high-traffic areas.

Proximity warning systems prevent collisions between forklifts and workers in busy paper mills, reducing the risk of injury.

Help your employees
to feel safe at work

Protect your
employer reputation

Improve your
safety culture

mondi-case-study-safety-detection-solution

Mondi, a major player in the packaging and paper industry, enhanced its workplace safety by adopting ZoneSafe’s proximity warning systems. After a near-miss incident involving forklifts and pedestrians, Mondi installed ZoneSafe’s vehicle-to-person alert system in 2013, significantly reducing collision risks. Impressed by its effectiveness, Mondi expanded its safety measures in 2019 with additional features like forklift speed restrictions and vehicle-to-vehicle anti-collision systems.

Since implementing ZoneSafe, Mondi has reported no further incidents or near-misses, demonstrating the system’s success. The company has now extended ZoneSafe’s technology across multiple European sites.

View the full Mondi Case Study

“This system is working for us in keeping personnel and forklifts safely apart… ZoneSafe has added a significant extra layer of safety that alerts both the forklift driver and pedestrian.”

Robert Wilcox, Massey Wilcox

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