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Proximity Warning Systems​ for Plant

Complete range of forklift proximity warning systems engineered to protect your worksite.

 

How do proximity warning systems benefit your workplace?

Proximity warning systems act as an essential layer of safety that transforms your worksite. They proactively identify and alert to the presence of people and objects near plant and heavy machinery. This approach doesn’t just help avoid incidents; it fosters a stronger culture of safety and awareness among your team.

Further information about the value and price of our proximity warning systems is available in our cost and value guide.

  • Elevate awareness for all personnel, driving positive behavioural change.
  • Significantly reduce the risk of collisions involving vehicles, people, and infrastructure.
  • Access real-time data for near-miss reporting, identifying trends and improving overall safety.
  • Seamlessly enhance your existing safety protocols for comprehensive coverage.
proximity warning system cost

Dramatically reduce the risk of worksite accidents.

Our forklift proximity detection systems and wider solutions are engineered to seamlessly integrate with your existing safety framework, providing a critical, added layer of protection to reduce risk and avoid accidents. Whether it’s vehicle-to-vehicle or vehicle-to-personnel, ZoneSafe solutions work together to create a safer environment.

See how our systems work together to deliver a connected safety solution in our animation.

A single system for your diverse fleet

Our proximity warning alert systems give you the power to standardise safety and proactively mitigate risks across all industries, easily retrofitting your entire fleet, from forklifts to excavators.

Forklifts

  • Eliminate blind spots.
  • Boosts forklift safety in busy areas.

Shovel Loaders

  • Overcome visibility limits.
  • Reduce collision risk with large attachments.

Excavators

  • Protect people in the danger zone.
  • Ensure safety near the body and boom arm.

Reach Stackers

  • Full awareness with oversized loads.
  • Safely manage large container blind spots.

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Vehicle-to-pedestrian proximity warning systems

ZoneSafe’s pedestrian detection system is a dedicated solution engineered to avoid accidents where pedestrians and vehicles operate in close proximity. The system provides the capability to implement a unique two-way warning, delivering simultaneous alerts to both vehicle operators and pedestrian workers.

  • Empower both vehicle operators and pedestrian workers to know when they are too close to each other.
  • Provide complete 360-degree detection around vehicles, even through physical obstructions like walls, racking, and blind corners.
  • Ensure detection with a predefined range of up to 10 metres away from the vehicle.
  • Give drivers critical situational awareness to reliably detect pedestrians and avoid risk.
Find out more

Visual alert & activated warning systems

These dynamic visual systems revolutionise safety in worksites by providing highly visible warnings that empower every person on site. Sensors instantly trigger immediate alerts directly within risk zones.

  • Protect everyone with active visual warnings that don’t require personnel to wear tags.
  • Easily communicate safety with highly visible alerts, including lights and floor projections, for visitors and diverse personnel.
  • Reduce collision risk by ensuring active visual cues warn everyone nearby of approaching vehicles.
  • Get ample warning with sensors that detect each other up to 50m away from approaching vehicles.
Find out more
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Vehicle to Vehicle Anti-collision system

Vehicle-to-vehicle proximity warning systems

Our vehicle anti-collision system is designed to proactively manage the risk of vehicle-to-vehicle collisions, preventing injuries, equipment damage, and downtime.

  • Gain ample time to take preventative measures with detection up to 50 metres.
  • Customise your protection with two configurable alarms: an outer pre-warning zone and an inner close-proximity alert.
  • Protect any vehicle type, regardless of its size or shape.
  • Ensure operator readiness with audible and visual alarms from the control unit.
Find out more

Asset protection & hazard safety systems

Our system is engineered to proactively protect stationary assets and avoid costly collisions with vehicles or identified hazards. This solution involves placing ZoneSafe Tags into safety cones, which are then detected by approaching vehicles.

  • Effortlessly mark hazards with tags fitted into easily placed safety cones.
  • Provide advanced warning as cones are detected by approaching vehicles up to ten metres away.
  • Give drivers an immediate warning with an alarm when their vehicle gets too close to a protected asset or hazard.
  • Secure your assets and reduce the risk of collisions with stationary assets and hazards.
Find out more
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Drop Zone Protection

Drop zone protection

ZoneSafe drop zone protection is a dedicated solution to safeguard groundworkers from being struck by falling objects. The system creates a precisely defined demarcation zone with multi-faceted warnings when personnel enter this hazardous area.

  • Customise your protection by creating a "drop zone" demarcation area with an adjustable diameter of up to 18 metres.
  • Provide immediate, multi-faceted warnings to groundworkers via tag vibration.
  • Warn everyone nearby with an audible and visual alarm from the unit when personnel enter the demarcation zone.
  • Safeguard your groundworkers from being struck by falling objects during elevated work.
Find out more

How does data management improve worksite safety?

The ZoneSafe data management system transforms raw detection information into powerful, actionable insights that drive continuous improvement in worksite safety. Information is securely uploaded to our cloud-based platform to provide unique visibility into site activity.

  • Gain unique visibility by tracking vehicle movements and recording near-miss occurrences.
  • Analyse detailed analytics to identify trends and patterns for proactive risk mitigation.
  • Effectively manage performance by analysing and comparing events over time.
  • Generate custom reports and share data for informed decision-making.
Find out more
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Your commitment to a zero-injury workplace

For over 30 years, our technology has provided industrial safety solutions that actively mitigate risk and enhance worksite safety. Working together with our customers, we build safer places to work in many different industries, all over the world.

Let’s partner to build a safer future for your team.

System components

V2P sensor

Fitted to the vehicle, this antenna creates a 360-degree detection zone to detect proximity tags up to 10 metres away.

Learn more

Control unit

Positioned in the cab, the control unit provides the driver with audible and visual alarms upon detecting a pedestrian or other vehicle.

Proximity tags

Worn by personnel, these tags make your workforce detectable. They also vibrate to warn the wearer of approaching vehicles.

V2V sensor

Mounted on the vehicle's roof, this unit detects other equipped vehicles up to 50 metres away to warn the driver.

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Vehicle-activated sign

Used with the vehicle to infrastructure sensor, the active sign flashes every time vehicles are detected.

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V2I sensor

Sends a signal to the active sign when vehicles approaching are detected (also used with any other visual alert solution).

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Contact us about proximity warning systems

Featured case studies

View case studies
Case Study: Thamesdown Recycling – Safety in a Complex Recycling Centre

Thamesdown Recycling successfully transformed its work environment. Dual alerts prevent potential collisions before they occur.

Read full case study

Case Study: Charles Ransford – Protecting Staff in a Sawmill Environment

Leading UK sawmill, Charles Ransford & Son, implemented pedestrian detection systems on loading shovels.

Read full case study

What does a proximity warning system do?

What can a proximity warning system detect?

Where can proximity warning systems be installed?

Which type of proximity warning system do I need?

When is a proximity warning system required?

How do you use a proximity warning system?

How can I get the most from a proximity warning system?

All ZoneSafe proximity warning systems are manufactured and distributed by Avonwood Developments Ltd.

See how ZoneSafe can provide a solution for you   Get in touch